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H |
Groove
dimensions To DIN2211 (ISO 4183) |
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TYPE |
DP (mm) |
alpha?/B> |
f |
E |
g |
h |
b |
SPZ |
<
80 |
34 |
8,00 |
12,00 |
9,7 |
9 |
2,00 |
>
80 |
38 |
8,00 |
12,00 |
9,9 |
9 |
2,00 |
SPA |
<
118 |
34 |
10,00 |
15,00 |
12,7 |
11 |
2,75 |
>
118 |
38 |
10,00 |
15,00 |
12,9 |
11 |
2,75 |
SPB |
<
190 |
34 |
12,50 |
19,00 |
16,1 |
14 |
3,50 |
>
190 |
38 |
12,50 |
19,00 |
16,4 |
14 |
3,50 |
SPC |
<
315 |
34 |
17,00 |
25,50 |
21,9 |
19 |
4,80 |
>
315 |
38 |
17,00 |
25,50 |
22,3 |
19 |
4,80 |
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SERVICES FACTORS |
CONDITIONS OF OPERATION |
8 hours per day |
16 hours per day |
24 hours per day |
uniform torque |
variable torque |
highly variable torque |
uniform torque |
variable torque |
highly variable torque |
uniform torque |
variable torque |
highly variable torque |
Normal electric motor (Cd/Cn)
<=2 |
1 | 1.12 |
1.25 |
1.12 |
1.25 |
1.40 |
1.18 |
1.32 |
1.50 |
Freqent start/stops or
rsing |
1.18 |
1.25 |
1.40 |
1.25 |
1.40 |
1.60 |
1.32 |
1.40 |
1.70 |
Electric motor with a high startup torque, or motor
asynchronous, single or twin cylinder diesel
engine |
1.18 |
1.32 |
1.50 |
1.32 |
1.50 |
1.70 |
1.40 |
1.60 |
1.80 |
Rsals or frequent start/stops on a motor with a
high startup torque |
1.32 |
1.50 |
1.70 |
1.50 |
1.70 |
1.90 |
1.80 |
1.80 |
2 |
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INSTALLATION
RECOMMENDATIONS
Progressively tension the trapezoidal
belt : Spin the belt for 15 minutes, apply tension. Verify the
tension to avoid belt slip, which will quickly cause wear
Check
that :
- The sides of the groove are smooth, clear of
paint, rust or metal burrs.
- The adjustment of the tension is made at the
motor pulley end. If this is impossible, the installation of a
tensioning pulley of the same profile is recommended. It’s diameter
should be superior to the minimum indicated diameter.
- The profile has not changed after
replacement of the pulley set.
- The alignment of the pulleys is
accurate.
Trapezoidal belts do not need any particular
maintenance
CALCULATION OF THE
TRANSMISSION |
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|
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NOTATIONS |
D | Pitch diameter of the large
pulley |
mm | P' | Power
absorbed by the machine kWOr nominal power rating of the
Motor Power absorbed by the machine kW Or nominal power rating
of the Motor |
kW | N | Speed of the large
pulley |
t/min | S | Service Factor?/FONT> | - | d | Pitch diameter of the small
pulley |
mm | Pc | Corrected power | kW | n | Speed of the small
pulley |
t/min | Pb | Uncorrected belt
power |
kW | R | Transmission
ratio |
- | Cl | Corrective constant
depending on - The length |
- | V | Linear belt speed
| m/s | alpha | AContact angle between the
belt ?BR>and the small pulley |
degr?/FONT> | E' | Centre to centre
(untensioned) |
mm | a | Corrective contact
constant |
- | L'p | Belt Pitch length
(Untensioned) |
mm | P | Power transmissible by the
belt |
kW | Lp | Belt Pitch length
(standard) |
mm | x | Number of belts
needed |
kW | E | Centre to centre
(standard) |
mm |
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CALCULATIONS FOR
TRANSMISSION |
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FORMULAS |
EXAMPLES |
Service factor ?see
tableCorrected power : Pc = P’S |
S = 1,25 Pc = 15 kW x 1,25 = 19
kW |
Choice of section : see graph
with respect to the shaft speed and to Pc |
SPA | Transmission ratio n :
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|
Pitch diameters of the
pulleys : d If there are no specific constraints to the transmission
choose the largest possible pulley diameters in order to reduce the
number of grooves |
Chosen diameter : d = 200 mm where D
= 200 x 1,8 = 360 mm or D = 355 mm valeur normalis?la plus
voisine |
Linear speed :
Check in
each section, the recommended linear speed |
| Pitch length of the belt :
: L’p = theoretical belt pitch length
Choose a standard Pitch
length from the chart |
| Calculation of the Centre to
centre distance E :
Or, more simply : :
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Pb = Raw belt power as a
function of d, n, R (for a -180?and Lp = Basic length)see Power
tables |
Pb = 10,1 kW | CL = Corrective factor for the
length See CL in the Power tables |
CL = 1,01 | a = Corrective factor for the
contact arc in relation to
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Calculation of the
transmissible power of the belt P = Pb x Cl x a |
P = 10,1 x 1,01 x 0,98 = 10
kW |
Number of belts :
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Rounded to two belts ?2482
SPA, verify that the hubs of the chosen pulleys fit the shaft
diameter required 2 SPA 200 - 2 SPA
355 |
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